Custom Coaxial Cable Assemblies
Ouketech is a professional custom coaxial cables manufacturer. We provide high-precision customized RF coaxial cable solutions for aerospace, medical, industrial and telecom industries. Support personalized specification design, strict quality control and fast OEM & ODM service.
Custom Coaxial Cables: Precision-Engineered RF Solutions for Demanding Industries
In an era where reliable high-frequency signal transmission is the backbone of modern technology, OUKETECH’s custom coaxial cables deliver uncompromising performance for mission-critical applications across aerospace, telecommunications, medical, industrial automation, and defense sectors. With over 20 years of specialized experience in coaxial cable assembly design and manufacturing, we combine deep engineering expertise, ISO-certified quality control, and flexible production capabilities to deliver custom coax cables that meet your exact specifications, no matter how complex your requirements may be.
Unlike off-the-shelf coaxial cable solutions that force you to compromise on performance, durability, or form factor, our custom coaxial cable assemblies are built from the conductor up to match your unique application needs. Whether you require low loss coaxial cables for long-range RF transmission, micro coaxial cables for space-constrained medical devices, or ruggedized coaxial assemblies for extreme industrial environments, our engineering team works directly with you to design and produce the perfect solution for your project.
Core Advantages of OUKETECH Custom Coaxial Cable Assemblies
When you choose OUKETECH as your coaxial cable manufacturing partner, you benefit from two decades of specialized industry experience and a commitment to excellence that sets us apart from competitors:
01
Unmatched Engineering Expertise
02
ISO 9001:2015 Certified Quality
All our custom coaxial cables are manufactured in our ISO 9001:2015 certified facilities, with strict adherence to IPC/WHMA-A-620 industry standards. We implement a multi-stage quality control process that includes material inspection, in-process testing, and final performance validation to ensure every cable assembly delivers consistent, reliable performance in real-world operating conditions. Our quality management system covers every aspect of production, from raw material sourcing to final packaging and shipping.
03
Flexible Order Quantities
We understand that project requirements vary widely, which is why we offer completely flexible order quantities to suit your needs. Whether you need a single prototype cable for testing, a small batch of 10 units for field trials, or large-scale production runs of 10,000+ units, we can accommodate your order size without compromising on quality or lead times. Our production lines are optimized to handle both small custom runs and high-volume manufacturing efficiently.
04
Rapid Turnaround and Global Delivery
With strategically located manufacturing facilities and optimized production processes, we deliver standard custom coaxial cable orders in as little as 7-10 business days, with expedited options available for urgent projects. We partner with leading global logistics providers to ensure fast, reliable delivery to customers across North America, Europe, Asia, and Australia, with competitive shipping rates and full tracking capabilities for every order.
05
End-to-End Customization Capabilities
Our Comprehensive Range of Custom Coaxial Cable Solutions
OUKETECH offers a complete portfolio of coaxial cable types to address virtually any high-frequency signal transmission requirement:
- Impedance tolerance as low as ±1Ω for critical applications
- Frequency range from DC to 65 GHz
- Low VSWR (Voltage Standing Wave Ratio) for maximum power transfer
- Multiple shielding options to suit different EMI environments
- Compatible with all standard RF connector types (SMA, BNC, N, TNC, MCX, MMCX, U.FL, etc.)
- LMR equivalent series (LMR-100, LMR-195, LMR-200, LMR-240, LMR-400, LMR-600)
- RG low loss variants (RG-8/U, RG-213/U, RG-214/U)
- Ultra-low loss options for high-frequency applications
- Flexible and semi-rigid configurations available
Slightly larger than micro coaxial cables, our mini coaxial cable assemblies (0.5mm to 0.8mm pitch) offer an optimal balance of size, performance, and durability for applications including industrial equipment, automotive electronics, and medical devices. These cables are engineered to deliver reliable performance through thousands of mating cycles, with matched impedance to ensure consistent signal integrity.
Customization Options: Build Your Perfect Coaxial Cable Assembly
Every component of our coaxial cable assemblies can be customized to meet your exact specifications:
Conductor Options
- Material: High-purity copper, silver-plated copper, copper-clad aluminum, copper-clad steel
- Size: 12 AWG to 48 AWG (custom sizes available on request)
- Stranding: Solid, 7-strand, 19-strand, and higher strand counts for enhanced flexibility
Insulation Materials
- Polyethylene (PE): Low cost, excellent electrical properties for general applications
- Foam PE: Lower dielectric constant for reduced signal loss in high-frequency applications
- Fluorinated Ethylene Propylene (FEP): High temperature resistance, excellent chemical stability
- Polytetrafluoroethylene (PTFE): Extreme temperature performance, superior dielectric properties
- Polypropylene (PP): Good mechanical strength, resistant to moisture and chemicals
- PVC: Cost-effective, flexible, suitable for general indoor applications
Shielding Configurations
- Single foil shield: Basic protection for low-interference environments
- Foil + single braid shield: Enhanced protection for moderate EMI environments
- Foil + double braid shield: Maximum protection for high-interference industrial and military applications
- Silver-plated copper braid: Improved high-frequency performance and corrosion resistance
- Tin-plated copper braid: Cost-effective, good corrosion resistance for general applications
Jacket Materials
- PVC: General purpose, flexible, cost-effective for indoor use
- Polyethylene (PE): Good moisture resistance, suitable for outdoor applications
- FEP/PTFE: Extreme temperature resistance, chemical inertness for harsh environments
- Thermoplastic Elastomer (TPE): Excellent flexibility and abrasion resistance for dynamic applications
- Polyurethane (PU): Superior mechanical strength, oil and abrasion resistance for industrial use
- Low-smoke zero-halogen (LSZH): Reduced toxic emissions for enclosed spaces and public areas
Connector Options
- RF Connectors: SMA, RP-SMA, BNC, N, TNC, F, FME, MCX, MMCX, U.FL/IPEX, MHF, SMB, SMC, SMP, SSMA, TNC, QMA
- Audio/Video Connectors: RCA, BNC, F-type, PAL
- Industrial Connectors: M12, M8, MIL-SPEC connectors
- Custom and specialty connectors available on request
Additional Customization Services
- Custom labeling and identification (laser marking, heat shrink labels, custom printing)
- Special length customization (from 1cm to 100m+)
- Color coding for easy installation and maintenance
- Custom bundling and harnessing for multi-cable assemblies
- Environmental sealing and overmolding for enhanced durability
- Special testing and certification per industry standards
Industry Applications and Use Cases
Our custom coaxial cable assemblies are deployed across a wide range of industries where reliable high-frequency signal transmission is critical:
Telecommunications
In the telecommunications industry, our RF coaxial cables and low loss coaxial cables form the backbone of cellular networks, satellite communication systems, broadcast infrastructure, and data center interconnects.We design cables that deliver maximum signal integrity for 5G network infrastructure, supporting the high-frequency, high-bandwidth requirements of modern communication systems.
Our coaxial cable assemblies meet the strict performance and reliability requirements of aerospace and defense applications, with options for MIL-SPEC compliance, extreme temperature resistance, and high vibration tolerance.We supply custom coaxial solutions for military communication systems, radar equipment, avionics systems, satellite payloads, and ground control systems.
Our micro and mini coaxial cables are designed to meet the stringent requirements of medical device applications, with biocompatible materials, sterilization compatibility, and exceptional reliability for life-critical medical equipment. We work closely with medical device manufacturers to design custom coaxial solutions that meet FDA regulations and international medical standards.
In industrial automation environments, our ruggedized coaxial cables deliver reliable signal transmission in harsh operating conditions, with resistance to vibration, extreme temperatures, oil, and chemical exposure. These cables are ideal for connecting industrial sensors, vision systems, robotics, and control equipment in manufacturing facilities, oil and gas installations, and mining operations.
Test and Measurement
Our precision coaxial cables are designed for high-accuracy test and measurement applications, with excellent phase stability, low VSWR, and consistent electrical characteristics across wide frequency ranges. These cables are ideal for use in laboratory environments, production testing facilities, and field test equipment.
Our high-flex and low-loss coaxial cable assemblies are engineered for modern automotive electronic systems, featuring anti-vibration, anti-interference and weather-resistant performance. Suitable for onboard high-frequency signal transmission in passenger vehicles, new energy vehicles and commercial vehicles.
Railway & Transportation
Ruggedized armored coaxial cables are designed for railway and transit harsh operating environments, resisting high temperature, vibration, dust and electromagnetic interference. Meet strict rail industry safety and reliability standards.
Energy & Power Industry
Our high-performance coaxial cables feature high temperature resistance, chemical corrosion resistance and strong shielding performance, suitable for signal transmission in power generation, power grid and new energy power stations under harsh conditions.
Broadcast & Media Production
Low attenuation and high signal-purity coaxial cable assemblies ensure lossless audio and video signal transmission for broadcast and media industries. With stable impedance and anti-jamming performance for professional live production and signal distribution.
Our Custom Coaxial Cable Manufacturing Process
At OUKETECH, we follow a streamlined, customer-centric process to deliver your custom coaxial cable assemblies on time and to specification:
Quality Assurance and Certifications
Quality is at the core of everything we do at OUKETECH. Our manufacturing processes are certified to internationally recognized standards, ensuring consistent quality and performance across all our products:
01
ISO 9001:2015 Certification
02
RoHS Compliance
Our products meet all RoHS (Restriction of Hazardous Substances) requirements for environmentally responsible manufacturing.
03
UL Recognition
- Many of our standard cable types and assemblies are UL recognized for safety and performance.
Custom Coaxial Cable Assemblies
Frequently Asked Questions
What is the minimum order quantity for custom coaxial cables?
We offer completely flexible order quantities, with no minimum order requirements. We can produce single prototype units for testing as well as high-volume production runs of 10,000+ units.
How long does it take to receive custom coaxial cable assemblies?
Standard lead times for custom assemblies are 7-10 business days for most configurations. Expedited options are available for urgent orders, with lead times as short as 2-3 business days depending on complexity.
Can you help me design a custom coaxial cable assembly for my application?
Absolutely. Our in-house engineering team has extensive experience designing custom coaxial solutions for a wide range of industries and applications. We work directly with you to understand your requirements and develop the optimal solution for your project.
What testing do you perform on your coaxial cable assemblies?
All assemblies undergo standard testing including continuity check, insulation resistance test, and hi-pot test. For RF applications, we can provide additional testing including VSWR measurement, insertion loss testing, phase matching, and PIM (Passive Intermodulation) testing up to 65 GHz.
Do you offer custom connector and cable combinations?
Yes, we support over 1,300 connector types and 114 different coaxial cable types, allowing us to create virtually any connector-cable combination you require. We also support custom connector and cable modifications for specialized applications.
Can you produce coaxial cables with custom lengths and labeling?
Yes, we can produce cables in any custom length from 1 centimeter to 100 meters or longer. We also offer custom labeling options including laser marking, heat shrink labels, and custom printed identification to meet your installation and maintenance requirements.